The RFID-based traceability system marks another significant advancement in Industry 4.0 solutions delivered by SystemSmart for automotive manufacturing. For the international corporation Phinia, we designed and deployed a complete production tracking solution that monitors every process stage fully hands-free for operators.
Why RFID Traceability?
Production facility requirements included:
- Full component traceability from material receipt through final assembly,
- Maximum reduction of human errors in internal logistics and production lines,
- Seamless integration with existing MES and ERP systems.
Balluff RFID technology enables storing complete data on carriers mounted directly onto parts, with readers capturing information in motion – making identification fast and intuitive.
Key Features of the Deployed System
- Automatic carrier and part identification – no manual barcode scanning required.
- Compliance with quality standards including IATF 16949 critical for automotive industry.
- Real-time reporting – live production data feeds directly to manager dashboards and quality control.
- Modular architecture – easily expandable to additional lines, workstations, and test stations.
Business Results for Phinia
Within the first month of system operation:
- Verified over 10,000 parts without a single missed RFID read,
- Reduced warranty claim costs by approximately 80% through complete process history,
- Cut workstation changeover times by about 50%.
These results align with Phinia’s long-term strategy focused on production efficiency and quality for automotive components.
Project Implementation Stages
SystemSmart executed the project on a turnkey basis, covering:
- Process analysis and requirements gathering with proof of concept,
- Electrical design and software development,
- Installation, integration with higher-level systems, SAT testing, and commissioning,
- Operator training and 24/7 maintenance support.
The complete implementation was delivered within approximately 10 weeks, maintaining Phinia’s global facility expansion timeline.
About SystemSmart & Contact
SystemSmart specializes in traceability systems, IIoT industrial network integration, and production line automation for automotive, FMCG, and aerospace sectors.
Planning a similar production tracking project or RFID implementation?
Contact our sales team via the contact form or call: +48 606 476 200.
